Shewhart Control Charts to Detect Mean and Standard Deviation Shifts Based on Grouped Data

We propose a Shewhart control chart based on gauging theoretically continuous observations into multiple groups. This chart is designed to monitor the process mean and standard deviation for deviations from stability. By assuming an underlying normal distribution, we derive the optimal grouping criteria that maximizes the expected statistical information available in a sample. Control charts based on grouped observations are superior to standard control charts based on variables, such as X and R charts, when the quality characteristic is difficult or expensive to measure precisely, but economical to gauge.